Sun Visor Semi-Automatic Assembly & Testing Line
This equipment is a semi-automatic assembly and testing solution designed for sun visor production. The integrated processes include D-ring pressing, spring pressing, oil filling, thermal transfer, mirror pressing, and bent tube assembly and testing. Customization options are available based on your production requirements. Contact us for more details.
Car Strut Semi-Automatic Assembly Equipment
This equipment offers a semi-automatic assembly solution. Some components are fed automatically, while others are loaded manually. The automatic riveting assembly process uses a high-precision servo press, which adapts to component tolerances and controls the riveting height within 0.1mm.
Key features and integrated processes include:
Missing part detection: Sensors ensure all components are present.
Integrated processes: Rotary riveting, oil coating, laser welding, leak testing, EOL (End-of-Line) testing, and part marking.
Acoustic testing: An integrated anechoic chamber ensures noise levels are controlled below 30 decibels.
Data integration: All production and test data is uploaded to the system for quality analysis and synchronized with the factory’s MES (Manufacturing Execution System).
Shock Absorber Final Assembly Equipment
This equipment is designed for the final assembly of shock absorbers. Certain parts are manually loaded by the operator, after which the pressing and assembly process is completed automatically.
The system features an automatic nut tightening function, with the torque adjustable and monitored. The standard torque setting is 30 Nm, which can be modified according to product specifications.
Contact us for more details or to discuss your customization requirements.
Gearbox Assembly and Testing Equipment
This equipment offers a highly automated assembly and testing solution for gearboxes. Most components are fed automatically, with only the gears being loaded manually.
Integrated processes include:
Planetary carrier and planetary gear assembly
Automatic oil coating and rotation leakage detection
Automatic feeding and pressing of the plastic cover
Automatic screw driving and snap ring pressing
Aging test
Automatic noise detection (controlled below 30 decibels)
Manual re-inspection
Data traceability: All production and test data is tracked and traceable. The data is uploaded to the system for quality analysis and synchronized with the factory’s MES (Manufacturing Execution System).
Lower Rotor Automatic Assembly & Testing Equipment
This equipment provides a fully automatic assembly and inspection solution for lower rotors.
Operation & Feeding:
Operator loads parts into the machine manually (2 pieces per cycle).
The equipment automatically picks up the parts for processing.
Inspection & Assembly Processes:
Keyence camera inspection – for error-proofing and orientation check.
Air gauge measurement – automatically checks the product’s inner diameter (tolerance: ±0.03mm).
Automatic welding – welds the product after inspection.
Post-welding inspection – checks the outer diameter and thermal melt head diameter automatically.
Sorting & Traceability:
OK parts are automatically placed into trays.
NG (Non-Good) parts are rejected into a red bin for disposal.
Screwdriver Automatic Injection Molding Loading & Unloading Equipment
This equipment provides an automated loading and unloading solution for screwdriver injection molding.
Operation & Feeding:
Operator manually places the screwdriver shaft into the automatic feeder.
The equipment automatically ejects the guide rod.
Keyence camera inspection – for error-proofing and orientation check.
Robotic Handling:
A robot automatically picks up the part and loads it into the injection molding machine.
After molding, the robot unloads the finished product and presents it for camera inspection.
Sorting & Traceability:
OK parts are placed onto the conveyor line for further processing.
NG (Non-Good) parts are rejected into a red bin.
Tailgate Self-Priming Lock Semi-Automatic Assembly Equipment
This equipment provides a semi-automatic assembly solution for tailgate self-priming locks. Some components are loaded manually, while the key assembly processes are completed automatically.
Key Processes:
Automatic spin riveting – A high-precision servo spin riveting machine adapts to component tolerances, controlling the riveting height within 0.1mm.
Automatic grease application – A robot applies grease with precision, controlling the grease amount within 0.05g.
Automatic EOL (End-of-Line) testing – Validates product functionality after assembly.
Data Traceability:
All production and test data is uploaded to the system for quality analysis and traceability.
Ambient Light Assembly & Testing Equipment
This equipment provides an assembly and testing solution for ambient lights. The process is designed with a rotary table using two stations (A and B).
Process Flow:
Manual operations – Operator manually applies felt material and performs manual pressing.
Hot melting – Performed after manual assembly.
EOL (End-of-Line) testing – Conducted after hot melting.
Rotary Table Configuration:
Station A – Manual loading and assembly
Station B – Automatic testing
Testing Parameters:
Brightness
Uniformity
Color coordinates
Data & Traceability:
All test data is stored for quality tracking and analysis.
OK/NG marking is applied at the end of the process.
Fuel Injector Automatic Assembly Equipment
This equipment provides a fully automatic assembly and inspection solution for fuel injectors.
Feeding & Assembly:
All components are fed automatically.
Assembly is completed automatically.
Automatic Inspection:
Spring force testing – measures spring tension
Leak testing – checks air tightness
Final Vision Inspection & Sorting:
Product is unloaded and inspected by camera.
OK parts – placed into finished product bin.
NG (Non-Good) parts – rejected into red bin.